A Basic Design Guide for Clean Room Applications
A. Bhatia, B.E.
Course Outline
Meeting the contamination
free requirements for facilities such as electronics, microchips manufacturing,
pharmaceuticals processing, biomedical & genetic applications, hospital
isolation wards, control rooms and aerospace industry etc. require thinking
on a higher plane than conventional HVAC systems. The HVAC design criteria for
clean rooms go far beyond just controlling temperature and humidity.
This 4-hour course discusses the design considerations for clean room environments.
It details the type and characteristics of commonly used systems with illustrations.
The course is intended for use primarily to the students, end users, consultants,
architects, contractors and HVAC designers.
This course includes
a multiple-choice quiz at the end, which is designed to enhance the understanding
of the course materials.
Learning Objective
At the conclusion of this course, the student will:
Clean rooms are
defined as a specially constructed enclosed area, environmentally controlled
with respect to airborne particulates, temperature, humidity, air pressure,
air flow patterns, air motion, vibration, noise, viable (living) organisms,
and lighting. Particulate control includes:
o Particulate and microbial contamination
o Particulate concentration and dispersion
Even extremely low levels of airborne particulate usually equal to or 0.5-micron
size per cubic foot of air in the environment can impact the functioning of
equipment and may destroy the product. Failure to protect your assets may have
costly ramifications.
Airborne particles occur in nature as dust, pollen, bacteria, miscellaneous
living and dead organisms, and sea spray. Industry generates particles from
combustion processes, chemical vapors, and friction in manufacturing equipment.
People in the workspace generate particles in the form of skin flakes, lint,
cosmetics, and respiratory emissions. All these particulates are either to be
eliminated, diluted or prevented from settling on to the product surfaces.
This course discusses the generic practices for clean room design and is split
into 5 sections:
PART I Overview of clean rooms, regulatory requirements,
PART II HVAC design considerations (Filtration, Air distribution and Pressurization)
PART III Architectural aspects, Electrical design considerations, Noise control
and Certification Requirements
PART IV Typical Clean room Arrangements & Energy Conservation
PART V Case Examples (Bio-clean Pharmaceutical/health care facilities and Semiconductor
Rooms)
Course Content
The the course content is in a PDF file A Basic Design Guide for Clean Room Applications. You need to open or download this document to study this course.
Course Summary
A clean room is
a space where the concentration of airborne particles is controlled to specified
limits. The Federal standard 209E document establishes standard classes or air
cleanliness for airborne particulate levels in clean rooms and clean zones.
The standard prescribes methods for class verification and monitoring air cleanliness.
The complete HVAC installation is therefore of vital importance, in order to
obtain a certain clean zone level A room.
The clean rooms are classified as class 1, 10, 100, 1000…accordance to the statistically
allowable number of particles per cubic foot of air. For instance a class 100
clean room limits the concentration of airborne particles equal to or greater
than 0.5 microns size to 100 particles in a cubic foot of air.
The purpose of the clean room air-conditioning system is to supply airflow in
sufficient volume and cleanliness to support the cleanliness rating of the room.
Air is introduced into the clean room in a manner to prevent stagnant areas
where particles could accumulate. The air must also be conditioned to meet the
clean-room temperature and humidity requirements. In addition, enough conditioned
makeup air must be introduced to maintain the specified positive pressurization.
HEPA filters are a critical component in clean rooms. Clean room environments
require highly filtered air that is frequently changed and delivered at precise
conditions. Air-Handling units for clean room application require specific custom
units that accommodate laminar airflow, HEPA and ULPA filtration, and sealed-insulation
construction.
The common approach in designing a clean room is to simply fix the filter velocity
at 90 fpm and then specify different ceiling coverage percentages for different
classification levels. This is a generic method based on experience on specific
type of filtration and air handling equipment that may not be efficient and
in many cases may result in over design. All aspects such as efficiency of filtration,
type of air handling equipment, ceiling coverage, air changes, flow patterns,
pressure difference must be properly evaluated to achieve effective and energy
efficient end results.
Related Reading
A 4-hour course
titled "HVAC design considerations for corrosive
environments" provides an overview of specialized corrosive applications.
The clean rooms manufacturing processes may generate airborne molecular contamination
that may impact electronic chipboards or controls. In addition the clean room
may be located in site conditions where ambient environments have high level
of molecular contamination. The fresh make up air in these cases must be treated
to remove these contaminants before being supplied indoors. The course provides
good reference material and is a recommended reading.
Once
you finish studying the
above course content,
you need to
take a quiz
to obtain the PDH credits.